钢筋表面掺石墨烯水性导电防腐蚀涂料的研究

Study on the water-based conductive anticorrosive coating by adding graphene applied on the surface of steel bar

  • 摘要: 作为钢筋混凝土防腐蚀措施的环氧涂层钢筋,在结构运行维护时,由于环氧涂层的绝缘特性而不能采用电化学保护措施。为解决这个问题,利用石墨烯纳米材料具有导电、防腐蚀、抗冲击等特性,以水性环氧树脂为主要成膜物质,掺石墨烯材料和其他导电填料研制得到导电防腐蚀涂料。用电镜表征导电填料的形状和涂层的结构,分析了涂层的导电和防腐蚀作用机制,并测试了导电涂层钢筋与混凝土的粘接性能、耐阴极剥离性能和抗弯性能。试验结果表明:涂层导电性能可达到方块电阻值3 000 Ω/sq以下,涂层耐碱溶液浸泡,在碱性含Cl溶液中21 d以上涂层不起泡、不生锈,在中性Cl溶液中21 d以上不起泡、14 d不生锈。石墨烯与其他导电填料混掺才能得到导电性和防腐蚀性能优异的涂层,作用原理是通过薄片状石墨烯、片状石墨和球状炭黑颗粒之间的相互接触传导电子进行导电,利用石墨烯的薄片特点延长介质的渗透通道从而提升涂层的防腐蚀性能。涂层钢筋与混凝土的粘接强度比无涂层钢筋的强度降低约15%,符合国家标准GB/T 25826—2010的要求。

     

    Abstract: Epoxy coated reinforcement is one of the anti-corrosion measures for reinforced concrete. Due to the insulation characteristics of epoxy coating, electrochemical protection measures can not be used in the later maintenance of reinforced concrete structure, but this problem may be solved by using conductive anti-corrosion coating on the surface of reinforcement. Graphene has special properties of conductivity, corrosion resistance and impact resistance. In this paper, a conductive anticorrosive coating composed of water-based epoxy resin, graphene and other conductive fillers is studied. The shape of the conductive filler and the structure of the coating are characterized by electron microscope. The acting mechanisms of conductive and anticorrosive of the coating are analyzed, and the adhesion strength to concrete of the conductive coated reinforcement is tested. The results show that the conductivity of the coating can be less than the square resistance value of 3000 Ω/sq. The coating is alkali resistant while soaked in alkaline solution, and the coating does not blister or rust for more than 21 days in alkaline solution containing Cl, and does not blister for more than 21 days and does not rust for 14 days in Cl solution. The coating must be obtained by mixing different conductive fillers including graphene. The conductive mechanism may be that conducts electricity is obtained through the mutual contact among film graphene, flake graphite and spherical carbon black particles. The corrosion resistance of the coating is improved by using the film characteristics of graphene to extend the permeability channel of the medium. The bond strength of coated steel to concrete is about 15% lower than that of uncoated steel, and the result meets the requirements of national standard GB/T 25826—2010.

     

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