中国水工结构抗冲磨防空蚀涂料的研究及应用现状

Investigation and application of abrasion and cavitation resistant coatings for hydraulic structures in China

  • 摘要: 总结了影响水电工程冲磨损坏的影响因素和水电工程结构抗冲磨防空蚀的材料种类,重点介绍了抗冲磨防空蚀涂料的耐磨性能试验方法及其影响因素、抗冲磨防空蚀涂料的种类及其应用情况,陈述了环氧耐磨涂料、聚脲耐磨涂料和耐磨混凝土的性能差异和性价比。结果表明:影响水工结构冲磨损坏的因素主要为水的冲磨角度、水的流速、悬移质颗粒大小和悬移质的含量等;用于水工结构的抗冲耐磨涂料主要为环氧树脂涂料和聚脲类涂料;影响涂料本身耐磨性能的因素为树脂的弹性和硬度、填料的种类、微米级填料的硬度和含量等;抗冲耐磨涂料主要用于水电工程排沙洞、泄洪洞和溢流面等。

     

    Abstract: This paper summarizes the influencing factors of damage from scouring abrasion in hydropower projects and the types of abrasion resistant materials for hydropower engineering structures, focuses on the test methods of abrasion resistant property for abrasion and cavitation resistant coatings and the influencing factors involved, the types of abrasion and cavitation resistant coatings and their application, and discusses the difference in performance and the cost difference of epoxy resin wear-resistant coatings, polyurea wear-resistant coatings and wear-resistant concrete. The results show that the main influencing factors of damage from scouring abrasion in hydraulic structures are the abrasion angle of water, the current speed of water, the size of suspended particles and the content of suspended materials. The abrasion resistant coatings used for hydraulic structures are mainly epoxy resin coatings and polyurea coatings. The factors that influencing the wear-resistant property of the coatings include the elasticity and hardness of resin, the type of filler and the hardness and content of micron filler. These abrasion resistant coatings are mainly used for sand discharge tunnels, flood discharge tunnels and the overflow surfaces of hydropower projects.

     

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