聚灰比对丙乳水泥基涂层性能的影响

Investigating the impact of varying polymer-cement ratios on the properties of polyacrylate latex cement-based coatings

  • 摘要: 环氧涂层钢筋与混凝土保护层黏接力不足会引起混凝土整体结构稳定性不足,聚合物水泥基涂层与钢筋的黏接力更强。采用丙乳与P·O 52.5水泥,按不同质量比配置聚合物水泥基涂层,通过交联度测试、涂层拉拔试验、抗氯离子渗透试验及Machu试验探索聚合物与水泥质量比(聚灰比)对涂层工程性能的影响,利用扫描电子显微镜-能谱法(SEM-EDS)分析聚合物与水泥水化产物的交互作用。试验结果表明:聚灰比对涂层工程性能存在较大影响且存在最优值(22%~27%),过高或过低的聚灰比均会降低生成膜状物的强度与致密性,进而削弱其工程性能。扫描电镜结果表明:丙乳水泥基涂层提升钢筋耐腐蚀性能与工程性能的机制,可以归纳为聚合物充分交联成膜并逐渐包裹水泥水化产物形成的连续膜状物改善了涂层致密性,从而提高涂层工程性能。通过调节聚合物水泥基涂层聚灰比可制得性能较好的钢筋阻锈涂层。

     

    Abstract: Epoxy-coated reinforcement often exhibits inadequate adhesion to the concrete’s protective layer, compromising the overall structural stability. In contrast, polymer cementitious coatings demonstrate superior bonding to rebar compared to epoxy coatings. By employing polyacrylate latex (PA) and P·O 52.5 cement, this study explores the influence of different mass ratios of polymer cement-based coatings on engineering performance. Various tests, including crosslinking degree assessment, coating pull-out test, chloride ion permeability test, and Machu test, are conducted to investigate the impact mechanism of polymer-cement mass ratio (poly-ash ratio) on coating properties. Scanning electron microscopy-energy spectroscopy (SEM-EDS) is utilized to analyze the interaction mechanism between the polymer and cement hydration products. The comparative tests reveal that the polymer-cement ratio significantly affects the engineering performance of the coating, with an optimum range observed at 22% to 27%. Deviating from this range, either by exceeding or falling below it, diminishes the film’s strength and compactness, thereby weakening its engineering performance. Scanning electron microscopy demonstrates that the mechanism by which propylene latex cementitious coatings enhance corrosion resistance and engineering performance of steel bars lies in the polymer’s ability to fully crosslink into a film and gradually envelop the cement hydration product, forming a continuous film. This process improves the coating’s compactness and overall engineering performance. In conclusion, by adjusting the poly-ash ratio of polymer cementitious coatings, it is possible to produce superior rust-inhibiting coatings for steel reinforcement.

     

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