大体积混凝土结构绿色低碳建造技术研究以平陆运河枢纽工程为例

Research on green and low-carbon construction technology for mass concrete structures of Pinglu Canal Hub Project

  • 摘要: 平陆运河是西部陆海新通道的骨干工程,马道枢纽、企石枢纽、青年枢纽等三座梯级枢纽是运河建设的关键及难点工程。针对三大枢纽船闸巨量混凝土高强度浇筑碳排放量大、炎热环境大体积混凝土温控难度大、生产预冷混凝土及结构通冷水降温的现有控温措施能耗高等问题,通过结构优化设计、数值分析、现场足尺模型试验和应用实践等方法,开展大体积混凝土结构绿色低碳建造技术研究,提出一种大体积混凝土多孔结构及绿色温控技术。研究结果表明:新型多孔结构较原设计实心结构可降低混凝土材料用量约14%,且结构受力可靠;多孔结构借助孔内通风和注入常温水的措施可有效消散混凝土水化热,温控效果良好,其中孔内通风控温效果与常规冷却水管基本相当,孔内注入常温水控温效果最佳,可削峰约9.5 ℃,采用“非预冷混凝土+多孔结构孔内注入常温水”基本可代替“预冷混凝土+结构通冷水”的温控方案,满足设计要求。该技术在马道枢纽主导航墙进行了应用实践,节能、高效、降碳,有利于平陆运河打造绿色工程、优质工程,可为其他重大工程绿色低碳建造提供借鉴。

     

    Abstract: The Pinglu Canal is the backbone project of the new western land–sea corridor and the first canal project built since the founding of the People's Republic of China to connect a river with the sea. The three hydro-junctions—Madao, Qishi, and Qingnian—are the key and most challenging nodes in canal construction. The high-strength mass concrete used in the locks of these hydro-junctions generates substantial carbon dioxide emissions, while temperature control of large-volume concrete in hot environments remains difficult. Moreover, existing temperature control measures, such as concrete pre-cooling and structural cooling with circulating water, are highly energy-intensive. To address these challenges, research on green and low-carbon construction technology for large-volume concrete structures was carried out through structural optimization design, numerical analysis, full-scale on-site testing, and practical application. An innovative porous large-volume concrete structure and green temperature-control technology have been proposed. The results indicate that porous structures can reduce concrete use by about 14% compared to solid structures, while maintaining reliable structural stress performance. The porous structure can effectively dissipate the hydration heat of concrete through ventilation and the injection of normal-temperature water into the holes, achieving a desirable temperature-control effect. Among them, the temperature-control effect of airflow through the holes is essentially equivalent to that of conventional cooling water pipes, whereas injecting normal-temperature water into the holes achieves the best outcome, reducing the temperature peak by about 9.5 ℃. Accordingly, the proposed scheme of "non-pre-cooled concrete + injection of normal-temperature water into the holes of the multi-hole structure" can successfully replace the traditional scheme of "pre-cooled concrete + structural cooling circulating water", while still meeting design requirements. This technology has been applied and practiced in the main navigation wall of the Madao junction, featuring energy conservation, high efficiency, and carbon reduction. It contributes to the construction of a green and high-quality Pinglu Canal project. The porous temperature-control technology for large-volume concrete is an innovative breakthrough in addressing the dual challenges of temperature regulation and crack prevention. It effectively mitigates the thermal effects in large-volume concrete, thereby promoting energy-saving, low-carbon, and green construction practices in engineering. It has good application and promotion value for gravity-type large-volume concrete structures with relatively little reinforcement. A novelty search conducted by authoritative institutions, both domestic and international, confirmed that no similar research has been reported. Furthermore, expert evaluations have unanimously recognized the value of the results. This technology thus provides an important reference for advancing green and low-carbon construction in future major projects.

     

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