平陆运河枢纽工程混凝土水平施工缝抗渗试验研究

Experimental study on the impermeability of horizontal concrete construction joints in the Pinglu Canal Hub Project

  • 摘要: 为解决航运枢纽工程大体积混凝土分层浇筑导致的水平施工缝渗漏问题,对不同水平施工缝界面的防渗处理效果进行对比研究。本文制作了7种水平施工缝不同处理界面的混凝土试块,并结合施工现场钻芯取样,开展了相应处理工况下混凝土水平施工缝抗渗试验。结果表明:水平施工缝采用常规的凿毛或冲毛会造成缝面混凝土不同程度损伤,引起缝面细骨料松动、龟裂及细小颗粒污染,易在施工缝处形成渗水通道,无法满足工程抗渗性要求;采用凿毛+浇筑5 cm厚砂浆处理,浆料较薄,不足以填补凿毛形成的凹凸面、松动及细小裂缝,同时后期振捣可能破坏砂浆垫层,导致抗渗效果差;在混凝土水平施工缝正面上涂刷水泥基结晶型防水涂料,表面清理、涂刷及养护难度大,现场施工质量难以保证,易导致缝面处理抗渗效果不佳;在混凝土水平缝侧面涂刷水泥基结晶型防水涂料比处理水平界面更能保证施工质量,抗渗效果好,可作为水平施工缝抗渗处治辅助措施;采用高压水冲毛或机械凿毛+20 cm二级配富浆混凝土界面处理方式,能很好修复凿毛或冲毛造成的损伤缺陷及凹凸面,同时起到缓冲层作用,减少上下混凝土界面约束力,使结合混凝土更易形成整体,抗渗效果好且施工便利,被应用于平陆运河枢纽工程大体积混凝土水平施工缝处理,能满足工程抗渗要求。水平施工缝界面处理后,缝面混凝土抗渗等级仍较难达到混凝土设计抗渗等级,因此,施工缝面始终是混凝土抗渗的相对薄弱面,应在施工过程严格控制好分层处混凝土浇筑振捣及界面处理的施工质量。

     

    Abstract: To address seepage defects in horizontal construction joints induced by layered placement of mass concrete in navigation hub projects, this paper conducts a comparative study on the impermeability performance of different interface treatment methods for horizontal construction joints. A total of seven groups of concrete specimens with different interface treatments for horizontal construction joints were prepared, and core samples were drilled from the actual construction site. Impermeability tests were carried out on horizontal construction joints under seven combined interface treatment conditions. The test results indicate that conventional mechanical chiseling and water jetting cause varying degrees of damage to the concrete at the joint surface, resulting in loose fine aggregates, surface cracking, and particle contamination. These defects readily form persistent seepage channels and fail to meet the impermeability requirements of hydraulic structures. The combined treatment of chiseling plus a 5 cm-thick mortar layer exhibits poor impermeability performance. The thin mortar layer cannot fully fill the irregular surface profile, loose defects, and microcracks generated by chiseling, and the mortar layer is easily damaged during subsequent concrete vibration. Direct application of a cement-based crystalline waterproof coating on the top surface of horizontal construction joints faces significant difficulties in surface cleaning, coating application, and field curing, leading to unstable construction quality and unsatisfactory impermeability performance. In comparison, applying the waterproof coating to the side surfaces of horizontal construction joints ensures more reliable construction quality and superior impermeability performance, and can serve as an effective auxiliary anti-seepage measure. The composite treatment method combining high-pressure water jetting or mechanical chiseling with a 20 cm-thick well-graded mortar-enriched concrete layer can effectively repair surface damage and irregularities. This layer acts as a buffer, alleviates interfacial restraint between the upper and lower concrete layers, and improves the overall bonding performance of the concrete. Featuring excellent impermeability and convenient construction, this optimized method has been applied to horizontal construction joints in mass concrete structures of the Pinglu Canal Hub Project and fully satisfies the project’s impermeability requirements. Nevertheless, the impermeability grade of treated construction joints still fails to reach the design standard of monolithic concrete. Construction joints remain relatively weak parts of concrete waterproofing systems. Strict quality control of layered concrete placement, vibration compaction, and interface treatment procedures is therefore essential throughout the construction process to ensure the overall impermeability performance of mass concrete structures.

     

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